Propane Systems: Blenders
It is sometimes possible to run part or all of a consumer's load on straight (undiluted) propane vapor. This normally requires separate distribution piping and modifications to each appliance burner train. Large, centralized loads such as boilers are candidates for this approach.
Propane-air is the more universal approach to standby fuel. By mixing approx. 55% propane and 45% air, a gas is produced that performs well in natural-gas burners without individual adjustment. The mix is injected into the natural-gas system as partial or full replacement.
There are several approaches to mixing propane and air, and many blender (mixer) options can be considered. The mixer type influences selection of other equipment used in the system. Common types of propane-air blenders with related mixed-gas pressure ranges are shown in the diagrams below. Note that systems and controls vary widely, and configurations are not shown in complete detail.

VAPORAIRE LPG/Air Mixers (
PDF)
- Venturi style mixing systems use high-pressure propane vapor to entrain air via venturi action.
- PLC controlled mixing unit provides 100% turndown capability and mixed gas pressures up to 15 PSIG (without the use of an external compressed air source) for commercial propane LPG feedstock (8 PSIG for butane rich LPG mixtures)
- 7 - 250 MMBTU/hr
- 76.67 - 2738 GPH

BLENDAIRE LPG/Air Mixers (
PDF)
- This proportional mixer provides accurate LPG/Air mixtures within desired adjustable ratios and delivery pressures of up to 150 PSIG
- 16 - 870 MMBTU/hr
- 175.25 - 9529 GPH

MFC Series Gas Blender (
PDF)
- Highly versatile gas blender that utilizes multiple blending control modes designed for use in utility and large industrial gas dilution or gas enrichment applications.
- Flow capacities: 10,000-2,000,000+ scf (283-56,600+ Nm3/hr)
- Outlet pressures:25-260 psig (1.75 - 16.8 kg/cm2)
- Common Uses:
- Natural Gas Trimming / Dilution
- Propane-Air Blending
- Natural Gas Enrichment
- Inert Gas Blending